Gantry Saw HBP1100 GANTRY

The ultimate cutting machine for cast blocks or freeform forgings

The ultimate cutting machine for cast blocks or freeform forgings – the Behringer gantry giants. In forging mills, rolling and gravity die-casting foundries, and steel finishing works, these machines provide the ideal answer for dealing with large dimensions. They are the perfect large bandsaws for preproduction in tool and mold making factories, helping to save valuable milling time. Loading in parallel is thus just as possible as relieving the crane capacity by placing several parts in parallel.

  • Behringer gantry saw HBP1500Gantry

    Gantry saw HBP1100 GANTRY (similar illustration)

  • Behringer gantry saw downfeed control with servo motor

    Servo Feed System

  • Behringer gantry saw HBP1500Gantry material clamping vice

    Centric material clamping

  • Behringer gantry saw with multiple saw units

    SPECIAL: Gantry with two or more saw units

  • Behringer large band saw HBP1100 GANTRY band wheel made from vibration damping grey cast iron

    Cast iron band guiding parts

  • Behringer gantry saw band guide with damping rollers

    Carbide blade guides

  • Behringer gantry saw duplex chip brush

    Duplex chip brushes

  • Behringer gantry saw powerful saw drive

    Powerful saw drive

Features of the gantry saw HBP1100 GANTRY

  • Simplified material handling
    The material support table is recessed in the foundation. Its low-level transition to the hall floor makes for simpler material handling.

  • Centric material clamping
    The optimum solution for bulky material. The material clamping vices and blade guide arms can be traversed independently of each other. The material is clamped in the position in which it was placed on the table, without the need for it to be moved to meet the fixed side of a vice.

  • Rotatable band guide (option)
    Optionally available is the 90° rotatable band guide allowing vertical and horizontal sawing for notching material samples.

  • Precise guiding system in portal design
    The portal design of the machine concept is the most recognizable feature of the Behringer large band saws. Two solid columns and support bars form a balanced machine concept to address the most stringent demands. The effects of this highly stable gantry design include minimal vibrations during sawing, high loading capacity, and an extremely long service life.

  • Strong saw drive
    Behringer large band saws feature a high-torque frequency controlled saw drive with heavyduty hollow shaft gearbox. Drives with different speed ranges are available to suit particular materials.

  • Servo feed system with two ball screw spindles
    The BEHRINGER servo feed system with cutting pressure control produces constant chip removal, especially with slow feed movements. Large and difficult-to-cut materials are thus sawn with the highest cutting performance and at the same time longer blade life.

  • Optimum accessibility
    Behringer attaches great importance to the aspect of maintenance and servicing: All the important parts and components are very accessible. The open design offers direct access to all wearing parts, optimizing both maintenance and repairs and simplifying saw blade changes.

  • Automation possible
    Behringer large bandsaws in the Gantry design can be upgraded to an automated sawing system. This allows several cuts to be made on one part or different cuts to be made across several parts fully automatically. The positioning is axis-controlled.

  • Powered duplex chip brushes
    actively clean the blade and prevent chips being drawn into the cutting channel. The brushes are adjusted automatically towards the saw blade, ensuring uniform cleaning action. The benefits: Increased tool service life and lower brush wear.

Individual Configuration

The HBP1100 GANTRY can be configured perfectly to your requirements with numerous options. This is how you get the most out of your production. Our experts will be pleased to advise you. We look forward to your inquiry.

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Technical data gantry saw HBP1100 GANTRY

Cutting range 90° round 43.3 in
Cutting range 90° flat 43.3 in x 43.3 in
Smallest dimension to be sawn round 4.0 in
Smallest dimension to be sawn flat 4.0 in x 2.0 in
Drive power 20.1 hp
Blade speed 26.2 - 275.6 fpm
Saw blade dimensions 509.0 x 3 x 0.063 in
Total power 40.2 hp
Table size L x W 255.9 in x 47.2 in
Travel way of the portal (horizontal) 196.9 in
Travel way of the portal (vertical) 47.2 in
Length 315.0 in
Width 291.4 in
Height 151.6 in
Weight 66,200 lbs

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We look forward to getting in touch with you.

You have questions about our product range, need technical advice or you are looking for a sales partner near you?

Call us or send us an e-mail. We will be happy to advise you.

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